Smooth Fitness & EVO by Smooth Fitness Treadmill Service Manual
FX2, FX2-M, FX4, FX4-M, EVO1, EVO2, EVO3, EVO3i
Smooth 5.15P, Smooth 5.0Q, Smooth 7.1, Smooth 9.15
Table of Contents
Section1.1
Part One- Overview | ||
| 1.1 | Table of Contents | 1 |
| 1.2 | Product Specifications | 2-4 |
Part Two- Maintenance, Troubleshooting and Replacement | ||
| 2.1 | Motorized Treadmill Repair and Maintenance Instruction | 5 |
| 2.2 | Repair and Maintenance of Electric/Electronic | 6 |
| 2.3 | Electric/Electronic Repair and Maintenance Flow Chart | 7 |
| 2.4 | Repair and Maintenance for Mechanical Issues | 8 |
| 2.5 | Power Folding Model, Maintenance and Troubleshooting | 9 |
| 2.6 | Motion Control Troubleshooting | 10 |
| Component Replacement Procedures FX4, FX4-M, EVO1, EVO2, EVO3, EVO3i, 7.1 and 9.15 listed below. Section 2.7- 2.13 | ||
| 2.7 | Removing the Motor Hood | 11-14 |
| 2.8 | Replacing the Drive Motor | 15-16 |
| 2.9 | Replacing the Running Belt | 17-20 |
| 2.10 | Replacing the Motor Controller | 24 |
| 2.11 | Replacing the Rear and Front Rollers | 21-23 |
| 2.12 | Replacing the Elevation Motor | 24 |
| 2.13 | Replacing the Running Deck | 25-26 |
Part Three- Diagnostic Flow Charts | ||
| 3.1 | No Display Repair | 27 |
| 3.2 | No Belt Movement Repair | 28 |
| 3.3 | Heart Rate not Functioning (Wireless) | 29 |
| 3.4 | Heart Rate not Functioning (Handheld Pulse) | 30 |
| 3.5 | Elevation Malfunction (All manual fold items) | 31 |
Part Four- Component Replacement Procedures FX2, FX2-M, SM5.15, SM5.0Q | ||
| 4.1 | Drive Motor Replacement | 32-33 |
| 4.2 | Deck Replacement | 34-35 |
| 4.3 | Running Belt Replacement | 36-37 |
| 4.4 | Removal of Motor Hood | 38-39 |
| 4.5 | Replacing the Rear and Front Rollers | 40-42 |
| 4.6 | Replacing the Motor Controller | 43 |
| 4.7 | Replacing the Elevation Motor | 43 |
Part Five- Console Procedures | ||
| 5.1 | Software Version Display | 44 |
| 5.2 | LED Light and Touch Button Test | 45 |
| 5.3 | Metric/ English Conversion | 46-49 |
| 5.4 | Purchase Date Set-Up | 50 |
Product Specifications
Section 1.2
FX2 & FX2-M
- Voltage: 110v
- Motor: 2.5hp @ 4800 rpm
- Motor Control Board: PWM
- Running Surface: 18" x 54"
- Roller Size: 2"
- Running Belt: PVC/ fabric
- Deck: ���������������¾" plywood
- Suspension: Floating deck/ frame
- Speed Range: 0.5-10 mph
- Incline Level: 0-15%
- Folding Ability: Manual fold
- Computer: 5 window LED w/ lap track
- Programs: 3 pre-set, 3 target. HR for FX2-M model
- Heart Rate: Pulse grip FX2, heart rate control FX2-M
- Motion Control: FX2-M model
- Warranty: Home usage
- Motor: 10 years
- Belt, Deck and Rollers: 5 years
- Parts: 3 years
- Labor: 1 year in-home
FX4 & FX4-M
- Voltage: 110v
- Motor: 2.75hp @ 4000 rpm
- Motor Control Board: PWM
- Running Surface: 20" x 54"
- Roller Size: 2.5"
- Running Belt: PVC/ fabric
- Deck: Fiber wood 1"
- Suspension: Swing Arm
- Speed Range: 0.5-10 mph
- Incline Level: 0-15%
- Folding Ability: Manual fold
- Computer: 5 window LED w/lap track
- Programs: 36 pre-set, 3 target, 8 user. HR for FX4-M model
- Heart Rate: Pulse grip FX4, heart rate control FX4-M
- Motion Control: FX4-M model
- Warranty: Home usage
- Motor: 10 years
- Belt, Deck and Rollers: 5 years
- Parts: 3 years
- Labor: 1 year in-home
EVO1 & EVO2
- Voltage: 110v
- Motor: EVO1, 2.75hp@ 4000 rpm EVO2, 3.0hp @ 4000 rpm
- Motor Control Board: GM PWM
- Running Surface: EVO1, 20" X 54" EVO2, 20" x 60"
- Roller Size: 2.5"
- Running Belt: PVC/ fabric
- Deck: Fiber wood 1"
- Suspension: Swing Arm
- Speed Range: 0.5-10 mph
- Incline Level: 0-15%
- Folding Ability: Non-folding
- Computer: 5 window LED w/3" display and lap track
- Programs: 36 pre-set, 3 target, HR control both models
- Heart Rate: Pulse monitor and wireless heart rate control
- Motion Control: Yes
- Warranty: Home Usage
- Motor: Lifetime
- Belt, Deck and Rollers: Lifetime
- Parts: Lifetime
- Labor: 1 year in-home
EVO3 & EVO3i
- Voltage: 110v
- Motor: 3.0hp @ 4000 rpm
- Motor Control Board: GM PWM
- Running Surface: 20" x 62"
- Roller Size: EVO3, 2.5" / EVO3i, 2.5" crowned-double bearing
- Running Belt: EVO3, PVC/fabric / EVO3i, 4-ply 2.5mm club belt
- Deck: Fiber wood 1"
- Suspension: Swing arm
- Speed Range: 0.5-12 mph
- Incline Level: 0-15%
- Folding Ability: Non-folding
- Computer: EVO3, 5 window double dot matrix
EVO3i, 5 window LED w/3" display and lap track - Programs: 36 pre-set, 3 target. EVO3 includes 8 user and HR control
- Heart Rate: EVO3, grip pulse and wireless heart rate control / EVO3i, grip pulse
- Motion Control: EVO3 only
- Warranty: EVO3 & EVO3i home usage, lifetime parts and 1 year in-home labor
- Warranty: EVO3i light commercial, 3 years parts and 1 year labor
Smooth 7.1 HR & Smooth 9.15 HR
- Voltage: 110v
- Motor: 7.1, 2.5hp @ 4000 rpm 9.15, 2.75hp @ 4000 rpm
- Motor Control Board: GM PWM
- Running Surface: 20" x 54"
- Roller Size: 2.5"
- Running Belt: PVC/ fabric
- Deck: Fiber Wood 1"
- Suspension: Deck/ Frame
- Speed Range: 0.5-10 mph
- Incline Level: 0-15%
- Folding Ability: Power Fold
- Computer: 7.1, Dual window LCD. 9.15, 5 window LED w/lap track.
- Programs: 7.1, 8 pre-set, 3 target & 9 user. 9.15, 36 pre-set, 3 target.
- Heart Rate: Wireless HR control
- Motion Control: 7.1 unit
- Warranty: Home usage
- Motor: 10 years
- Belt, Deck, Rollers: 5 years
- Parts: 3 years
- Labor: 1 year in-home
Smooth 5.15P & Smooth 5.0Q
- Voltage: 110v
- Motor: 2.5hp @ 4800 rpm
- Motor Control Board: PWM
- Running Surface: 18" x 54"
- Roller Size: 2"
- Running Belt: PVC/ fabric
- Deck: ���������������¾" ply wood
- Suspension: Floating deck/ frame
- Speed Range: 0.5-10 mph
- Incline Level: 0-15%
- Folding Ability: Manual fold
- Computer: 5 window LED
- Programs: 3 pre-set, 3 target
- Heart Rate: Hand pulse
- Motion Control:
- Warranty: Home usage
- Motor: 10 years
- Parts: 2 years
- Labor: 1 year in-home